Tesla Inc. · Fremont Factory
Manufacturing Integration
Deployment of AMRs, path planning, and reliability engineering.
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Tesla Internal GitHub
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Autonomous Forklift AMR Deployment
S: Live factory floors needed automated pallet handling.
A: Led deployment of AMR forklifts applying DFM/DFA principles.
R: Enabled $2.04M projected annual cost savings via labor optimization.
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Penalty-Optimized Theta* Path Planning
S: AMR fleet required real-time dynamic rerouting capabilities.
A: Deployed penalty-optimized Theta* algorithm in fleet manager.
R: Cut routing complexity by 83% and manual routing time from 3.5h to 12m.
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DFMEA-Driven AGV Reliability
S: AGV fleet experienced derailments and control instabilities.
A: Led DFMEA improvements: PID tuning, vibration damping, & RFID recalibration.
R: Targeted a 35% reduction in unplanned fleet downtime.
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VIGIL Pedestrian Detection System
S: Forklifts posed pedestrian safety risks in high-traffic factory zones.
A: Deployed a deep learning camera system with YOLO/RT-DETR models.
R: Achieved real-time pedestrian detection, enhancing factory safety.
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Retractable Castor-Wheel Drivetrain
S: 2,000 lb dollies required excessive manual handling effort.
A: Designed powered retractable castor-wheel drivetrain.
R: Streamlined fabrication and reduced manual effort by 23%.